Forged Steel means the type of steel which is heated first and then shaped according to our preference.
National Steel Industries is an expert in providing industry-standard forged products. The forged products supplied by us are free from any defects. They are Ultra-Sound Tested materials which always match our customer's requirements.
The materials are provided with a Material Test Certificate. The material's chemical composition and mechanical properties are tested before dispatch and hence only quality materials get delivered to our customers.
TYPES OF FORGED PRODUCTS
Forged Round Bars
Forged Round Bars are provided at premium quality. 3, 4mm steel forged rods to 1500mm dia. The forged round bars are of export quality.
Free Material Test Certificate will be provided with the materials. The material's chemical composition, Ultra Sound and mechanical properties are tested before the dispatch and hence there is no mixing of materials
Common Grades: Carbon Steel, Mild Steel, EN8, C45, En9, Alloy Steel.
Flat Metal Bars
Our Sharp Cornered forged flats do not require torch/flame cutting. Any thickness within our capabilities can be produced on one of our three steam-driven hammers, our capabilities are as follows:
Length up to 120"
No minimum requirement.
Our flat is available in Carbon Steel, Alloy Steel.
We are involved in the manufacturing of high quality forged circles. Forged steel circles manufactured by us are used for various engineering applications across the industries.
Up to 1200mm Outer Diameter
Our Circle is available in Carbon Steel and Alloy Steel.
Die Forging Ring and Gears
Our modern equipment allows us the flexibility to produce rings in a variety of grades and configurations. These forged rings are available in different diameters, weights and thicknesses which can be used for enormous purposes.
Up to 1000 MM Outer Diameter
Our forging experts are capable of producing special shapes, send us your drawing. Size and weight upon application.
Save time on machining from solid bar
No minimum requirement
Our Spindles are available in Carbon Steel, Alloy Steel.
Forged Yokes have assisted us in carving a niche for ourselves in the industry, owing to its exceptional reliability. Made from carbon steel, our Forged Yokes are consumed by the O.E.
Machining units due to their Normalized Microstructure with the fine distribution of lamellar pearlite in the matrix of ferrite.
Further, our Forged Yokes are offered at the most affordable prices.
Check out the various Forged Products grades available with us.
USES OF FORGING
Directional Strength: The forging process produces directional alignment (grain flow) for important directional properties of strength, ductility and resistance to impact and fatigue.
Impact Strength: Through proper grain flow orientation; the forging Process can develop the maximum impact strength and fatigue resistance. Possible in a metal.
Structural Integrity: As is well known, a forging’s structural reliability is Exceptional compared to other metalworking processes. There are no internal gas pockets or voids that may cause unexpected failure under conditions of high stress or impact.
Sometimes we have raw materials which is not of required size, length or shape. So in these situations, we use forging to shape the steel to the required size, length and shape. Eg: We make Flanges by forging steel. Forging is also used for elongation. Sometimes, raw material is elongated so that its elastic properties gets reduced and hence in these conditions, forging is used.
Forging is done by heating the steel raw material in a furnace and then we beat the material with hammer or press. If quantity is small, the hammer used involves manual work and if the size of the round bar is large, then we will press the material with Hydraulic Press. Forging is also used to increase the surface area of a material in required places. Forged Bars also offers refined grains and high tensile strength to the bar.
Conclusion: Forging is not the least expensive method but it is the best. When looking for hubs, axles, spindles and similar, don't be fooled by low Pricing that may indicate an inferior method of manufacturing.